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A technician pulls a screw from a tire’s tread as the customer watches

Can this tire be repaired, or does it need replacement?

Learn the limits of puncture repair and why a tire must be inspected inside before a repair decision is made.

1 min readUpdated September 23, 20262 sources cited

A nail is a reason to inspect, not a repair verdict

USTMA recommends considering puncture repair only when the injury is in the repairable tread area and no larger than 1/4 inch (6 mm). A technician must remove the tire from the wheel and inspect the inside as well as the outside. A small hole can hide damage, especially after driving with very low pressure.

A nail in a tire’s tread beside a check mark and a cross

Location matters

Sidewall damage and injuries extending into the shoulder/belt-edge area are not repairable under these procedures. Repairs must not overlap, and USTMA says a tire with an existing improper repair must be scrapped. Tire manufacturers can impose additional limits, including for run-flat tires. Meeting the size limit alone does not guarantee repairability.

Gloved hands prepare a tire’s inner liner around a puncture for a plug-patch
Gloved hands prepare a tire’s inner liner around a puncture for a plug-patch

A proper repair works from the inside

USTMA calls for filling the puncture path with a rubber stem and sealing the inner liner with a patch, often as a combination repair unit. An outside plug alone is not an acceptable permanent repair. This guide does not teach a do-it-yourself puncture repair or promise that a temporary sealant makes a tire safe for continued use.

Do not keep driving on a flat

If pressure is dropping or handling changes, pull over safely and follow the vehicle manufacturer's instructions for roadside assistance, a spare or its mobility system. Tell the technician if sealant was used or the tire was driven while flat. Follow any spare/run-flat limits in the manual rather than assuming a universal distance or speed.

A finger points to a bulge and cut on a tire’s sidewall
A finger points to a bulge and cut on a tire’s sidewall

Replacement is sometimes the safe outcome

Worn tread, structural damage or manufacturer restrictions may rule out repair. Ask for the inspection findings and replacement options, including how a replacement should match the other tires and the vehicle manufacturer's requirements. No repair eligibility, repair price or free-repair policy is promised here.

Sources

Common questions

Can a sidewall puncture be patched?

Not under USTMA passenger/light-truck puncture-repair procedures. The repairable area is limited to the tread, and shoulder/belt-edge injuries are excluded.

Is a small nail hole always repairable?

No. Its location, internal condition, prior repairs and the tire manufacturer's restrictions must all be checked after the tire is removed from the wheel.

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